The first step to improving the performance of your packaging line is to identify the major causes of delay and wastage. You risk incurring high losses if products are mishandled in the packaging process. Here are some options that will help you optimize your packaging line.
1. Train Employees on all Equipment
One of the major reasons why packaging lines slow down is the delay in learning how to use a new machine. Whenever untrained employees switch from one machine to another, they take time to learn how to use the new machine. The best strategy is to train all employees in the packaging process to handle all equipment, even if they do not use them daily. New employees should be trained on all machines as well. Consequently, employees can switch jobs and maintain their level of effectiveness.
2. Use the Same Line for Different Products
If you want to achieve the highest performance from your packaging lines, invest in the best packaging equipment. Buy equipment that can package products of different sizes instead of those that pack specific sizes of products. You will eliminate any delays when servicing different orders from clients. Consider the speed of packaging when choosing the packaging equipment. For instance, you can invest in a palletizer machine that can run up to 40 packages in a minute depending on the product size. In addition, the machine can be integrated with other equipment to automate the packaging process.
3. Eliminate Waste
One of the benefits of automating your packaging process and training employees is minimizing waste. If you monitor the process in your facilities, you will discover that most wastes result from mishandled products and materials. Automatic machines reduce the waste that results from manual errors. You can buy either semi-automatic or fully-automatic machines depending on your budget and line of products. Remember to train all staff on how to operate the machines to minimize or fully eliminate waste where possible.
4. Minimize Machine Downtime
When you fully automate the packaging process, the packaging machines can run throughout the day and night. You will only need a few employees to monitor their performance. Automation will not only increase the speed of your packaging line but also reduce your labor costs. Ensure that qualified technicians inspect your machines often and service them regularly to avoid unexpected breakdowns. Investing in the best machines will also help you minimize the cost of repair and maintenance.
The performance of your packaging line largely depends on the efficiency of your employees and equipment. Invest in the best machines, train your employees accordingly, and consider automating the full packaging process to avoid unnecessary downtimes.